§1. Electroslag welding of titanium [00:02]
Electric Boat has a whole facility down at Quonset Point to get the extreme circularity you need for a good pressure hull in steel. They have an indoor building that cost $200 million down at Quonset Point so they can weld these things. They weren't using electroslag, they were using gas metal arc on the steel. But you could do that with electroslag, and the Soviets, the Paton Institute, were the leader in electroslag technology in the whole world. Gurevich had quit publishing on any of the titanium work, and so on my titanium project, when I came back, we took some of our one-inch plate and we made the first electroslag weld outside of one research project in France and the Soviet Union — at least the first one I know of. We made it just in the room next door. It was a terrible weld, no fusion, but we found that titanium is easier to electroslag weld than steel.
At that point the Navy classified everything and I couldn't work on it anymore. But this is an electroslag weld in titanium that was made at Oregon Graduate Center, because even though MIT doesn't do classified work on campus, Oregon Graduate Center took a contract from the Navy. This is two-inch thick plate with an electroslag weld. These are the reinforcements from the water-cooled copper dam on either side. I put Crystal Clear on it and it's been wearing away over the last twenty-five years. But this is an electroslag weld on two-inch thick titanium. And titanium doesn't have some of the problems that steel has with bad grain size and poor toughness.
So you can bet that this is one of the technologies the Soviets used to weld a lot of their titanium hull — electroslag. And I won't say any more than that.
§2. Deep TIG and horizontal welding [01:53]
The next thing — you couldn't weld everything in the vertical position, sometimes you've got to turn it sideways. It turns out another thing that Gurevich had been working on in the 1960s was electroslag welding. So that definitely was one of the processes. Submerged arc welding, who knows — it was kind of expensive on the flux, but his book goes through a hundred pages on how to make flux, so it's possible they were using submerged arc. But you can get almost the same qualities with gas tungsten arc.
We did some of those first welds in this country, and here is one done on a smaller piece of titanium with gas tungsten arc. I put a bead on this side and a bead on this side. This one was done with no flux, just argon shielding, which is the way you usually run gas tungsten. And this one was done by putting a flux on the surface. You can actually still see a little bit of the flux. If you look at the top, you can see where we had no flux, and where we had painted this little paint layer of calcium fluoride or strontium fluoride, maybe a little sodium fluoride, with the exact same welding parameters. You get this much penetration with no flux. With flux you would get three times the penetration. The Soviets called this semi-submerged arc in their literature, but it wasn't submerged arc like the stuff I had been working on. It was what we now call deep TIG.
TIG stands for tungsten inert gas, that's the colloquialism. You could call it, if you want, deep gas tungsten arc. What happens is if you use a little bit of these fluoride fluxes — let's say you wanted to weld something that was an inch and a half or two inches thick in the horizontal position. If you did a joint prep that looks like this — and it turns out the Navy went out and started funding some work at EWI, that's Edison Welding Institute, or Ohio State. It was somewhat classified early on but it's been declassified now. A lot of the oil companies have come in and paid for this type of research. You could make a weld with a little layer of flux inside this channel. And you could use up to 1,000 amps. Ordinarily for gas tungsten arc that's not deep TIG, you might not use more than 150 or 200 amps. You use a tungsten electrode that's about 3/32 of an inch in diameter for regular gas tungsten arc. For deep TIG you might use something that's a quarter inch in diameter. You get 1,000 amps through it and you can weld something that could be a half an inch or 3/4 of an inch deep. You could then turn the plate over, you could weld it from this side, and then you could fill in up here at 1,500 to 2,000 amps. In four passes you could weld one and a half or two inch thick material in a horizontal position with deep TIG, which the Soviets called semi-submerged arc.
So it could be done. People have shown you can sort of do it in aluminum, but no one has a lot of applications for aluminum. People have been trying to do it in steel for the last twenty-five years and it sort of works, but it really works well in titanium. Titanium has a sweet spot for both electroslag and deep TIG. What David Taylor had been working on was this one. They hadn't worked on this at all, they hadn't worked on this at all. And what the Soviets actually were using — probably the only one they might have used — was this one. So completely different welding technology.
§3. Gurevich, the KGB, and the value of the exchange [06:34]
This guy in the Soviet Union had a job, and there you kind of have employment for life. He had become a scientist there and decided, oh, I'm going to do welding of titanium. They had applications from the military to weld heavy section titanium. He was just a scientist, a wonderful person, had no political aspirations whatsoever. The other interesting thing is, while we were sitting there having this conversation, the KGB agent was sitting right next to us, listening to everything and encouraging him to answer my questions. They didn't want us — they wanted to keep this exchange going with the United States. It was a very valuable exchange. We learned all kinds of things from it, and they learned things from it too.
§4. The Soviets at MIT — Medovar, Paton, and Marinsky [07:25]
There was an exchange where some people from the US could go live in the Soviet Union. Well, who would want to do that, because the living conditions weren't all that great, so we didn't have all that many people who wanted to go live in the Soviet Union for six months. But the Soviets had a lot of people who wanted to come over here, and so there were two or three people in 1978 who had come over to go to Rensselaer Polytechnic, which was the big welding school in 1978. They were working with Professor Savage and doing research there. Then in 1978 — maybe '79 — Nick Grant had a meeting here in Boston for all this electrometallurgy. He was the Soviet's [Medovar's] professor here. I was still an assistant professor, but I got to meet these people. Not Gurevich, because he wasn't allowed outside the Soviet Union if he wanted to go back in. But I got to meet Medovar and Paton. There are five people right underneath Paton at this 5,000-person institute, and these are two of the five.
Medovar was interesting because he was Jewish, and he was one of the top five. It's very unusual for a Jewish person to rise that high. Patarya was head of arc welding. I sat with Patarya and the State Department interpreter up there in the fourth floor where my office was at the time, and we invited Don Sadoway, who's a faculty member here, to sit in too. We didn't tell either the State Department interpreter or Patarya that Don Sadoway's family came from the Ukraine, and Don had been raised speaking Ukrainian when he was a kid. In fact when I went over to visit his house a few years later and his four-year-old son came up to me, he was speaking a combination of Ukrainian and English, because that's what his parents spoke to him at home, teaching him Ukrainian. So Patarya would ask me a question, the State Department guy would translate it back and forth. In the meantime Don's sitting there and he understands everything. The State Department guy kind of didn't get all the translations right, but Don filled me in later on what Patarya had really said.
There was a guy there who was our KGB agent host, and we all knew he was the KGB agent because his name was Marinsky. If you asked the Soviets a question — we had like six or eight of them who were visiting MIT — if you asked this group a question, everybody except Medovar would look at Marinsky first to get the nod whether they could answer. If you asked Marinsky a question, a technical question, he couldn't answer any of them. He was supposedly a scientist at Paton Institute but he couldn't answer a single technical question. He would sort of defer. On the other hand, Medovar, who was this very powerful guy, didn't care what signals Marinsky gave, he just ignored him.
The funnier thing about all that is, the guy who was my predecessor as department head — but he was just a full professor at the time — was Merton Flemings. Mert doesn't remember names very well, neither do I, but Mert used to call Kent Bowen, who is a faculty member here, Ken. So Don Sadoway and I decided that Mert was not Mert but Merr. We used to joke, and when Mert wasn't around we would talk about Merr, our colleague. Well, Professor Flemings couldn't remember Marinsky to save his life, so he called him Marin. It began with an M, actually with MA. The funniest thing about this was that Medovar started calling the KGB agent Marin-che. All the Soviets, everybody except Flemings, knew this joke. And you'd just see Marinsky seething every time Medovar would call him Marin-che. They had a very good sense of humor, the Soviets.
§5. Travel in Moscow and Kiev [12:03]
We were followed constantly by Marinsky. He met us at the airport in Moscow, and we had a hard time getting through customs. There was some German ahead of us, and they went through his bags and they found a copy of Der Spiegel, and you would have thought that he just had the plans for a hydrogen bomb. Everybody converges — "Oh, this is propaganda, you can't bring this in." Finally, after two hours, we get through customs, and Marinsky meets us just beyond customs. Obviously he didn't have power over customs, but from then on out, all Marinsky had to do was flash his ID and we could go past any guards, any policeman, anybody we wanted. Pretty good for a scientist at Paton Institute, right? So everybody knew Marinsky was the KGB agent.
One night in Kiev we went to the opera, and they had a car pick us up — Szekely and myself — and take us to the opera. Afterwards, Marinsky says, "Oh, it's a nice evening, why don't we just walk back?" Well, the walk back was about three miles. I now realize the reason they didn't have any cars is because all the other officials were being picked up from the opera. They didn't all go to the opera at the same time — they might have been dropped off earlier to have dinner at some restaurant — but they all wanted to leave the opera at the same time. So we didn't rate a car going back, we had to walk back, which was fine.
Saturday morning we were supposed to leave the next afternoon. We had had time in Moscow, supposedly, where we could just walk down to this little market and see things. The next afternoon we actually had an hour where we could walk through Kiev, and maybe sometime I'll tell you that story. We'll take a break here in a second.
§6. The Soviets in Cambridge — sports, houses, and the grocery store [14:13]
The last thing I was going to say is — these people that went to RPI, the Soviets that spent six months in the United States — I had a red Chevy station wagon at the time, and since I had a vehicle that could seat eight people, I was asked to drive the Soviets. We were going to a dinner up at the Winchester Country Club. Sadoway was in the very backseat of this station wagon with a couple of the Soviets, and they still didn't know he could speak Ukrainian and understand it. They were having a conversation in English, and I could hear part of the conversation. Sadoway says, "What do you find different about the United States?" One of them says, "Well, here you play sports for fun." Because no one played sports for fun in the Soviet Union. If you were an athlete, you were there for the Olympics and you were a professional. If you know anything about the Olympics and the cheating of the Soviet bloc on grading judges on figure skating and other things, Alpine skiing and stuff — that was one thing that was different, that people just enjoyed athletics here, whereas over there it was sort of a profession. If you were good at it, you were sort of a ward of the state.
The other thing is, they couldn't believe — they thought everything we were doing was some big put-on for show, that we were trying to impress them. As they were driving through North Cambridge, and they saw some nice single-family homes, big single-family homes, they said, "How many families would live there?" And they said, "One." And they said, "Oh no, ten families would live in that in the Soviet Union. Whose car is this?" "It's my car." "No, no, no, no professor has a car." So they couldn't believe any of this because it just was different than their culture. Some other person had to stop to get some cigarettes, and he went into a grocery store. The Soviets went into the grocery store, and they saw all the food filling the shelves. That was when they became convinced that this was not just a show, this was real, because they said even in the Soviet Union, even the top authorities couldn't assemble that much food in one place at one time. They said, "Oh, this must be real, that you have this much food." It was an interesting cultural exchange. Okay, why don't we take a seven-minute break till 8:40 or so.