Desktop Metal binder jetting (comparative landscape)

Geographic neighbors in Burlington, MIT ties. Process makes sense for smaller, thinner parts because binder must be removed and part densified. Used to define Digital Alloys' size sweet spot ("tennis ball to beach ball") by contrast.

There are powder-based processes. A lot of these were the first metal 3D printing processes officially called 3D printing. Professor Eagar and I were talking about how additive manufacturing has been around for eighty years or so if you consider just welding one layer on top of another. But from the perspective of this new 3D printing industry, it really started with laser powder bed about twenty years ago, out of a lot of research in Germany with lasers and powdered metals. Then there are companies like Desktop Metal, also based in Burlington — they're neighbors, with a lot of ties to MIT — doing things with binder and metal powder. And there are some niche processes that use large rods of metal doing friction stir welding, basically spinning rods to generate heat to melt the metal in contact with the substrate. And there's ultrasonic sheet welding, basically binding whole layers on top of one another.