Boston cast iron water main failures

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SMS_S2016_07 · Structural Materials Selection, Spring 2016 · §7.p17

Cast iron pipe graphitizes (decarbonizes) over ~100 years, losing strength. Five percent of Boston's water lost through leaks; periodic main breaks cause ten-million-dollar downtown damage events.

We switched to PEX-A and B. We use cast iron, but cast iron pipe that we put in the old days for water has been switched to concrete-lined, because the concrete has a better lifetime than the cast iron. After about a hundred years, cast iron will start to decarbonize — they call it graphitize — and lose its strength. It turns out about five percent of all the water going through the streets of Boston is lost through leaks. There are leaks all over, and they've got old concrete pipe, and every now and then a concrete water main will burst and do ten million dollars worth of damage downtown and tie up traffic. We've got aging infrastructure.