Nine-month delayed hydrogen crack (High Sierra mountains)

Appears at 3 points in 3 lectures.

Appearances across the corpus

WM_Su2014_16 · Corrosion Cracking and More, Summer 2014 · §7.p5

Forward-referenced as Monday's story — steel component buried in snow that finally cracked nine months later because the cold Sierra environment slowed hydrogen diffusion to a near-stop. Not developed in this lecture.

But hydrogen sulfide can cause cracking — not because of sulfur, but because of the hydrogen. Here is a little bit more quantitative plot than Coe's sort of schematic plot. Where is the shortest time, and what time is it? It's just over one hour at room temperature, 20 degrees C. We live in the worst possible temperature for hydrogen cracking. If you live in the Arctic — I might tell you on Monday a story of hydrogen crack where it got buried in the snow in the High Sierras, and it lasted for nine months in the steel before it did this damage. Or you can heat it up to 100 degrees C and drive it off in a reasonable number of hours to get rid of it. Diffuse it out. Just like Sprite — you have warm Sprite, you boil your Sprite, no CO2 left. No hydrogen left either.


WM_Su2014_10 · Corrosion Cracking and More, Summer 2014 · §5.p4

Forward-reference — Tom flags a story of hydrogen crack appearing nine months post-weld, attributable to winter freezing trapping the hydrogen. Story itself not delivered in this section.

For nuclear submarines you have to wait a week from the time you complete the weld to the time you do your non-destructive testing, because with higher restraint on the submarine you might get hydrogen cracks days later. Usually the hydrogen cracks are only a problem in the first week or a couple of days. I'll tell you a story one of these days of where it lasted for nine months. But it was frozen in the High Sierra mountains in the winter — so you can trap it if you freeze it. We'll talk about that too.

WM_Su2015_06 · Welding Metallurgy, Summer 2015 · §4.p4

The exception to the "hydrogen diffuses out within a few days" rule — a weld frozen all winter in the High Sierras retained its hydrogen and cracked the next spring.

No, not unless it's been reintroduced. It will cure itself if you keep it up. I know one case where it lasted a year, and that was in the High Sierras, where the weld was frozen all winter. If you want to keep hydrogen in steel: I had a student do his thesis 30 years ago on hydrogen cracking in armor steels. He was working for the Army over here at Watertown Arsenal. He would make his welds and within five seconds put them in liquid nitrogen, so he held the hydrogen in there long enough to do his hydrogen analysis. You all saw how fast it comes out. To get the actual hydrogen at the time of the weld, you can only extrapolate back, because you can't weld and do a diffusion analysis at the same time. Although Morris Cohen suggested that. That's where I learned about the impracticality of great academics.